Cosplaying has become an increasingly popular hobby, with fans of all ages dressing up as their favorite characters from movies, TV shows, video games, and more at conventions and other events around the world. While many cosplayers put together their costumes with store-bought items or simple clothing pieces, others take it a step further by creating intricate armor pieces to complete their look. But what do cosplayers use to make armor? In this article, we’ll explore the most common materials used for making cosplay armor and how they can be used to create a unique look that will stand out from the crowd!

What Is Cosplay?

For those who may not be familiar with the concept of cosplaying, it is essentially when fans dress up as their favorite characters from various media sources such as movies, TV shows, video games, comics books, etc., often attending conventions or other fan gatherings where they can show off their costumes and meet like-minded people. It’s become an increasingly popular hobby over recent years, with people of all ages taking part in this creative activity – whether it’s just for fun or competitively at costume contests or masquerades!

Common Materials Used To Make Cosplay Armor

When it comes to creating your own cosplay armor pieces, there are several different materials you can use depending on your desired look and budget. Some of the most common materials used include EVA foam, Worbla thermoplastics, Plastazote foam sheets, leather/vinyl fabric sheets, and more – each offering its own advantages in terms of flexibility and durability when crafting cosplays! Let’s take a closer look at some of these materials now…

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EVA foam is one of the most popular materials used for crafting cosplays due to its lightweight yet sturdy qualities – perfect for creating intricate armor designs that won’t weigh you down during long days at conventions or events! It’s also relatively inexpensive compared to other materials on this list too which makes it great if you’re working on a budget – simply cut out your desired shapes from a sheet of EVA foam (or use pre-cut foam shapes) then glue them together using contact adhesive before adding details such as paint or embellishments like gems or feathers etc., depending on your desired look!

Worbla: An Alternative To EVA Foam For Cosplay Armor

Worbla is an alternative material that is becoming increasingly popular amongst cosplayers due to its ability to be heated and then molded into any shape you desire – perfect if you want something more complex than what can be achieved using EVA foam alone! Simply heat up small pieces of Worbla using either a heat gun or hot water then mold them into whatever shape you need before attaching them together using contact adhesive – once cooled they’ll hold their shape perfectly so you don’t have to worry about them drooping during wear!

Plastazote: A Recyclable Option For Making Cosplay Armor

If you’re looking for something even sturdier than Worbla but still lightweight enough not to weigh you down during wear then Plastazote might be the material for you! This recyclable foam sheeting is incredibly strong yet still flexible enough that it can be cut into any shape desired – simply trace out your design onto the sheet then cut it out with scissors before gluing together sections using contact adhesive again!

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Leather And Vinyl: For A More Realistic Look In Cosplay Armor

Finally, if you’re looking for something even more realistic than what can be achieved with either EVA foam or thermoplastics then leather/vinyl fabric sheets might be worth considering instead! These are great if you want something that looks like real metal armor without having to go through all the hassle of actually crafting metal pieces yourself – simply cut out your desired shapes from leather/vinyl fabric sheets then glue them together using contact adhesive before adding details such as rivets etc., depending on your desired look!

Other Materials Used To Make Cosplay Armor

Aside from these four main materials, there are also plenty of other options available too such as craft plastics (e.g., plexiglass), craft wood (e.g., balsa wood), cardboard, etc., which can all be used in combination with one another in order to create unique designs that will stand out from the crowd at events and conventions alike – just get creative and see what works best for your particular project!

Conclusion: Get Creative With Your Cosplay Armor!


So there we have it – a comprehensive guide on what cosplayers use to make armor. From EVA foam and Worbla thermoplastics to leather/vinyl fabric sheets and beyond – there are plenty of options available depending on your desired look and budget so get creative when crafting your next piece of cosplay armor and see what works best for you! If you need some help along the way why not check out CosplayHero’s range of quality products specifically designed for making awesome costumes? With everything from pre-cut EVA foam shapes through to full costume kits available they’ll have everything needed in order to make sure your next creation looks absolutely amazing – so why not give them a try today?

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What material do cosplayers use?

Kraft foam is one of the most common materials used to make records. They are relatively inexpensive and readily available from North American and European suppliers. It comes in large sheets and is the basis for most swords and armor seen in competitions.

What kind of foam to use for cosplay armor?

EVA Foam
EVA Foam is a great material for constructing costumes and props of all different kinds, from period armor and swords to slick futuristic robots. It is especially beloved by cosplayers and prop makers because it is lightweight, cheap, and can easily be cut, carved, and even heat shaped to create interesting forms.

What is the best material to make a cosplay helmet?

EVA foam
EVA foam is the perfect material for making a cosplay helmet. If you’re new to making your own cosplay props, a helmet is one of the simplest places to start. EVA foam is an ideal material for your cosplay helmet, since it’s pliable and easy to shape using hand tools like a craft knife.

What material do you need for a cosplay shield?

You need to collect suitable materials to create a suit of armor. The most important things you need to cut the cardboard foam are a sharp knife hot glue gun glue sticks a craft board and paint it with the color of your choice.

What is the golden rule of cosplay?

The Golden Rule of Cosplay Non-consensual cosplay is a phrase that gets thrown around a lot in the community. In other words, participating in an event or wearing a certain costume does not mean that you can behave however you want toward your teammates.

What thickness foam is best for cosplay armor?

We recommend purchasing one or two sheets of .25-inch thick foam for your cosplay armor.